Method and means for reducing exhaust smoke in i.c.engines

ABSTRACT

An internal combustion engine having a fuel pump whose control rack is provided with an adjustable stop for limiting the maximum quantity of fuel delivered to the engine, is provided with an electrohydraulic control circuit coupled to the said stop for automatic reduction of the maximum fuel delivery in response to the occurrence of an increase in smoke density in the gaseous exhaust from the engine exhaust duct. An electrode assembly mounted in the exhaust duct and insulated therefrom receives an electrical charge from the charged carbon smoke particles impinging upon it, and the resultant potential developing on the electrode is continuously measured as a signal dependent upon exhaust smoke density, and is supplied as an input signal to the electrohydraulic control circuit. The output member of the control circuit is a hydraulic plunger whose movable member comprises the said adjustable stop.

United States Patent 1 91 Davis 3,744,461 14 1 July 10,1973

METHOD AND MEANS FOR REDUCING EXHAUST SMOKE lN LC. ENGINES lnventor: John Derek Davis, Beaconst'leld,

England Assignee': Ricardo & Co., Engineers (1927) Limited, Sussex, England Filed: Sept. 3, 1971 Appl. No'.: 177,569

Foreign Application Priority Data Sept. 4, 1970 Great Britain 42,487/70 References Cited UNITED STATES PATENTS 6/1941 Becker 123/140 2,245,562 6/1941 Becker; 123/140 2,040,778 5/1936 Morgan 123/140 FOREIGN PATENTS OR APPLICATIONS 600,895 4/194 England 123/32 EA Primary Examiner- Laurence M. Goodridge Assistant Examiner-Ronald B. Cox A Att0rney'--Cushman, Darby and Cushman An internal combustion engine having a fuel pump whose control rack is provided with an adjustable stop for limiting the maximum quantity of fuel delivered to the engine, is provided with an electrohydraulic control circuit coupled to the said stop for automatic reduction of the maximum fuel delivery in response to the occurrence of an increase in smoke density in the gaseous exhaust from the engine exhaust duct. An electrode assembly mounted in the exhaust duct and insulated therefrom receives an electrical charge ,from the charged carbon smoke particles impinging upon it, and the resultant potential developing on the electrode is continuously measured as a signal dependent upon exhaust smoke density, and is supplied as an input signal to the electrohydraulic control circuit. The output member of the control circuit is a hydraulic plunger whose movable member comprises the said adjustable stop.

ABSTRACT 7 Claims, 6 Drawing Figures PATENTED JUL 1 0 I973 3 744 451 SHEET 1 BF 4 F/GZ.

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METHOD AND MEANS FOR REDUCING EXHAUST SMOKE IN LC. ENGINES pression-ignition engines such as'are loosely known as diesel engines.

There is a growing interest in the reduction of smoke emission from the exhaust of l.C. engines, for example in road vehicles, and an object of the present invention is to enable the exhaust smoke level to be restricted to a low value over a prolonged period of running of an engine under varying conditions, for example under different traffic conditions in the case of the engine of a road vehicle. i

According to the present invention, means for reducing exhaust smoke emission from an internal combustion engine having a fuel control by which the quantity, of fuel delivered to the engine for combustion is con trolled, comprises a device for measuring th'e density of smoke in the gaseous exhaust discharged from the ex haust duct of the engine, the device being constructed and arranged to provide'an Output signal dependent upon the exhaust smoke density, and control means responsive to the said output signal and constructed arranged for coupling to the fuel control to adjust the,

latter automatically in response to the output signali'n such a way as toreduce the fueld'elivery in response to an increase inexhaust'smoke density, and vice versa.

FIG. 1 is a view in longitudinal section of an electrode arrangement attached to the exhaust duct of an LC. engine;

FIG. 2 is anend view bathe arrangement as seen in the direction of the arrow II in FIG. 1;

FIG. 3 is a diagram showing the engine, and the electrohydraulic control circuit which interconnects the electrode arrangement of its exhaust duct and the rack f p im, Y

FIG. 4 is acircuit'diagram showing the details of the electrohydraulie control circuit of FIG. 3;

5 is alongitudinal sectional viewof a modified electrode arrangement; and

I 6 is a cross-section on theiiheVI-Vl of FIG. I

suring'the smoke intensity in the exhaust gases discharged from an LC. engine of the liquid-fuelinjection, compression-ignition kind, through it's exhaustduct 11 includes anelect'rode assembly 12 comprising a cruciform spider 13 made of sheet rnetal and enclosed in a tubular sheetrnetal cylinder which is provided with four supporting straps 1 5of U shape. A circumferential flange 16 is welded to the exterior of the exhaust duct 1 1 nearits open discharge end 17, and carries four electrically insulating supporting posts 18 to which the outer ends of the four straps are se- The smoke density measuring device of the construction forming the subject of the presentapplicants co-pending unpublished Britishpatent applieation No. 23802/68, namely having an electrode stipported .by an insulating mounting by which" it can be mounted in the path of the'exhaust gases, and an electrical circuit to whose input the electrode is connected for the purpose of deriving an electricaloutput signal corresponding to the potential developed between the electrode and the exhaust duct. This output signal may 1 then be employed to drive'or control a suitable motor means coupled to the fuel control stop of the engine. As explained 'in our aforesaid specification No.

23802/68, this'electrode device depends upon the principle that when carbon particles are emitted in an LC. engine exhaust they are electrically charged, and a sample of this charge can be collected on the electrode, andthe accumulated potential of the electrode can be measured and utilised as an output signal-for controlling the maximum fuel delivery in inverse dependence on the concentration of carbon particles in the emission. I I I From another aspect, the invention comprises a method of operating an internal combustion engine with reduction in exhaust smoke density, which method comprises obtaining a continuous measurement of smoke density in the exhaust gasdischarged from the cngine,deriving' from the said measurement a control signal dependentupon the said smoke'density, and utilising the control signal to adjust thequantity of fuel delivered to the engine for combustion; the fuel delivery being automatically adjusted in inverse dependence upon the measurement of smoke density.

The invention may be carried into practice in various ways, but one specific embodiment will now be described by way of example only and with reference to the accompanying drawings, in which:

cured so that the electrode assembly 12 is positioned coaxially within the end portion" of the exhaustduct 11 but is electrically insulated fromthe duct. g p

The electrode assemblylz is connected electrically to an electrical measuring circuit, which as shown in FIGS. 3 and comprises an'electrometer valve-20. in an amplifier circuit'21"by"whicli the potential of the change collectinglon the electrode assembly 12 from the carbon particles in the exhaust emission can be measured continuously; The electrode assembly 12, which may insome cases'have a positive'o r a negative biassing potential applied between it and theexhaust duct'lo, as indicated diagrammatically at 19in FIG. 4, isconnected to the gridof the'electroineter triode valve 20, and the exhaustduct 11 is connected to thereturn line 22 of the cathode circuit. A gridre'sistor 23 is connected between the. grid of the valve 20 and the oath: ode return line-22. A suitable anode potential is'applied to the anode of the valve 20 from a lo-volthattery 24, and the potential developing across a-series resistor 25 in the cathode circuit is applied toterminals 26, in series with cells 27 providing a back-off potential of 2.7 volts. A smoothing capacitor 28 is connected in parallel across the terminals 26to adjust the response time. The terminals 26 are connected to an electrohydraulic control circuit comprising a power amplifier 29 which actuates athree-way electrohydraulic valve 30 controlling a hydraulic actuator34. Theelectrovalve g has alternative deliveryports,"one of which is.con-

nected by a pipe 33 to a hydraulic actuator 34 ,and the other of which isconnected back tothe'engine crankcase via a pipe 35. The plu'ngcr34A of the hydraulic actuator 34 forms a variable stop'for the fuel rack 36 of the fuel injection pump 37 of the engine 10, such that an increase in the electrical signal from the amplifier 29 resulting from an increase in the level of smoke in the exhaust gases actuates the valve 30 to cause the actuator 34 to reduce the available travel of the fuel in the embodiment of FIGSJ to 4, a device for mearack 36, so controlling the maximum fuel delivery that the level of smoke is reduced. ln this way a continuous monitoring of the exhaust smoke density is performed accompanied by a continuous and automatic adjustment of the maximum fuel delivery quantity to maintain a reduced smoke density.

The carbon particles in the exhaust gas are positively charged. Both the exhaust pipe 11 and the insulated electrode assembly 12 constitute collector electrodes on which these charges will accumulate, and they can be polarised either way, or not at all, depending on circumstances. Thus if a high potential difference 19 is applied between the exhaust duct 11 and the insulated electrode 12 this will give greater sensitivity, due to the greater attraction of the respective charges, but will lead to insulation problems which can be avoided if a low biassing potential difference 19 or none at all is used.

The carbon particles in the exhaust gases are collected on the collector electrode assembly 12 by an impaction process, and give up their charge to the electrode assembly 12. The negative ions in the gas stream do not readily penetrate and pass through the stagnant boundary layer on the collector electrode 12.

It will be understood that in all combustion charged ions are formed, even where no smoke is observed. However in smokeless combustion the effect of the charged ions is small and can be neutralised in the amplifier of the measuring circuit.

If desired the electrical measuring circuit to which the electrode assembly is connected may be one employing a semi-conductor device, for example a fieldeffect transistor, instead of the triode valve 21. The field-effect transistor has the advantage of greater sensitivity and is less microphonic under vibration.

FIGS. and 6 show another form of collector electrode 40 which may be used in the apparatus of FIGS. 1 to 4 in place of the electrode assembly 12. The collector 40 comprises an open-ended frusto-conical sheet metal electrode 41 which is supported by means of the U-shaped supporting straps close to the mouth of the exhaust duct 11 with its smaller end directed inwardly. The smaller end of the electrode 41 is of the same diameter as the mouth of the exhaust duct 11 and is positioned close to the mouth of the duct but without making contact therewith, so that the whole of the exhaust emission from the duct passes through the interior of the electrode 41. A collector arrangement in the form of a series of axially-spaced transverse grids 42 of metal gauze is fitted in the interior of the electrode 41. Each gauze sheet 42 extends across the whole of the internal cross-section of the electrode 41 and is connected electrically to the electrode at its perphery. The grids are formed with multiple square holes each three thirty-seconds inch in size.

lt will be understood that whilst in the embodiment of FIGS. 1 to 4 an electrohydraulic control circuit is interconnected between the output of the exhaust smoke measuring'circuit and the fuel control of the engine, other forms of electrically-responsive interconnection, for example operationelectromechanically or electropneumatically, could be employed instead.

What we claim as our invention and desire to secure by Letter Patent is:

1. Means for reducing exhaust smoke emission from an internal-combustion engine having a fuel control by which the quantity of fuel delivered to the engine for combustion is controlled, which means comprises a device for measuring the density of smoke in the gaseous exhaust discharged from the exhaust duct of the engine, the said device providing an output signal dependent upon the exhaust smoke density, said device including an electrode supported by an electricallyinsulating mounting adapted to locate the electrode in the path of the exhaust gases delivered through the exhaust duct, and an electrical measuring circuit to whose input the electrode is connected and which produces an electrical output signal corresponding to the electrical potential developed on the electrode by the impaction therewith of charged carbon particles in the exhaust gas, and control means responsive to the said output signal and arranged to adjust the fuel control automatically in response to the output signal in such a way as to adjust the fuel delivery in inverse dependence upon the measurement of exhaust smoke density.

2. Apparatus as claimed in claim 1 in which the control means responsive to the output signal comprises an electrohydraulic control circuit having a hydraulicallyactuated output member coupled to the fuel control.

3. An internal combustion engine having a movable fuel control member, and having an exhaust-duct and an electrode supported by an electrically-insulating mounting in the path of exhaust gas delivered through the said exhaust gas duct, as electrical measuring circuit to whose input the electrode is connected and which produces an electrical output signal corresponding to the electrical potential developed on the electrode by the impaction therewith of charged carbon particles in the exhaust gas, said output signal constituting a measurement of smoke density in the said exhaust gas, and control means responsive to the said output signal and operatively associated with the fuel control member, said control means automatically adjusting the travel of the fuel control member in the direction of increased delivery and thereby regulating the maximum fuel delivery in inverse dependence on the said measurement of smoke density.

4. An internal combustion engine of the liquid-fuelinjection type having a fuel injection pump with a movable fuel delivery control member, and having an exhaust duct, and an electrode supported by an electrically-insulating mounting in the path of exhaust gas delivered through the said exhaust gas duct, an electrical measuring circuit to whose input the electrode is connected and which produces an electrical output signal corresponding to the electrical potential developed on the electrode by the impaction therewith of charged carbon particles in the exhaust gas, said output signal constituting a measurement of smoke density in the said exhaust gas, and control means responsive to the said output signal and operatively associated with the fuel control delivery member, said control means including an electrohydraulic control valve responsive to the output signal of the measuring circuit, and a hydraulic actuator controlled by said valve, the hydraulic actuator being mounted adjacent to the fuel injection pump so that its movable member constitutes a movable stop which limits the travel of the fuel control member in the direction of increased delivery in an adjustable manner, and thereby regulates the maximum fuel delivery in inverse dependence upon said measure ment of smoke density.

5. A method of operating an internal combustion engine with reduction of exhaust smoke emission, which comprises obtaining a continuous measurement of smoke density in the exhaust gas discharged from the engine by positioning an electrode in the path of the exhaust gas emission from the engine and measuring the electrical potential developing in the electrode as a result of the impaction of charged carbon particles thereon, deriving from the said measurement a control signal dependent upon the said smoke density, and utilising the control signal to adjust the quantity of fuel delivered to the engine for combustion, the fuel delivery being automatically adjusted in inverse dependence upon the measurement of smoke density.

6. A method as claimed in claim 5 in which the said control signal supplied to the input of an electrohydraulic control circuit whose output is operatively associated with a fuel control of the engine.

7. A method as claimed in claim 6 in which the engine is of the liquid-fuel-injection type having a fuel injection pump with a movable delivery control member, and in which the electrohydraulic control circuit includes as its output member a hydraulic actuator whose movable member is utilised as an adjustable stop to limit the travel of the delivery control member in the direction of increased fuel delivery. 

1. Means for reducing exhaust smoke emission from an internalcombustion engine having a fuel control by which the quantity of fuel delivered to the engine for combustion is controlled, which means comprises a device for measuring the density of smoke in the gaseous exhaust discharged from the exhaust duct of the engine, the said device providing an output signal dependent upon the exhaust smoke density, said dEvice including an electrode supported by an electrically-insulating mounting adapted to locate the electrode in the path of the exhaust gases delivered through the exhaust duct, and an electrical measuring circuit to whose input the electrode is connected and which produces an electrical output signal corresponding to the electrical potential developed on the electrode by the impaction therewith of charged carbon particles in the exhaust gas, and control means responsive to the said output signal and arranged to adjust the fuel control automatically in response to the output signal in such a way as to adjust the fuel delivery in inverse dependence upon the measurement of exhaust smoke density.
 2. Apparatus as claimed in claim 1 in which the control means responsive to the output signal comprises an electrohydraulic control circuit having a hydraulically-actuated output member coupled to the fuel control.
 3. An internal combustion engine having a movable fuel control member, and having an exhaust duct and an electrode supported by an electrically-insulating mounting in the path of exhaust gas delivered through the said exhaust gas duct, as electrical measuring circuit to whose input the electrode is connected and which produces an electrical output signal corresponding to the electrical potential developed on the electrode by the impaction therewith of charged carbon particles in the exhaust gas, said output signal constituting a measurement of smoke density in the said exhaust gas, and control means responsive to the said output signal and operatively associated with the fuel control member, said control means automatically adjusting the travel of the fuel control member in the direction of increased delivery and thereby regulating the maximum fuel delivery in inverse dependence on the said measurement of smoke density.
 4. An internal combustion engine of the liquid-fuel-injection type having a fuel injection pump with a movable fuel delivery control member, and having an exhaust duct, and an electrode supported by an electrically-insulating mounting in the path of exhaust gas delivered through the said exhaust gas duct, an electrical measuring circuit to whose input the electrode is connected and which produces an electrical output signal corresponding to the electrical potential developed on the electrode by the impaction therewith of charged carbon particles in the exhaust gas, said output signal constituting a measurement of smoke density in the said exhaust gas, and control means responsive to the said output signal and operatively associated with the fuel control delivery member, said control means including an electrohydraulic control valve responsive to the output signal of the measuring circuit, and a hydraulic actuator controlled by said valve, the hydraulic actuator being mounted adjacent to the fuel injection pump so that its movable member constitutes a movable stop which limits the travel of the fuel control member in the direction of increased delivery in an adjustable manner, and thereby regulates the maximum fuel delivery in inverse dependence upon said measurement of smoke density.
 5. A method of operating an internal combustion engine with reduction of exhaust smoke emission, which comprises obtaining a continuous measurement of smoke density in the exhaust gas discharged from the engine by positioning an electrode in the path of the exhaust gas emission from the engine and measuring the electrical potential developing in the electrode as a result of the impaction of charged carbon particles thereon, deriving from the said measurement a control signal dependent upon the said smoke density, and utilising the control signal to adjust the quantity of fuel delivered to the engine for combustion, the fuel delivery being automatically adjusted in inverse dependence upon the measurement of smoke density.
 6. A method as claimed in claim 5 in which the said control signal supplied to the input of an electrohydraulic control circuit whose output is oPeratively associated with a fuel control of the engine.
 7. A method as claimed in claim 6 in which the engine is of the liquid-fuel-injection type having a fuel injection pump with a movable delivery control member, and in which the electrohydraulic control circuit includes as its output member a hydraulic actuator whose movable member is utilised as an adjustable stop to limit the travel of the delivery control member in the direction of increased fuel delivery. 